Paper Knife, Fork and Spoon Machine
DCS-520
1
I. Market prospects of paper cutlery spoon products
Using paper as raw material, it can be naturally degraded and recycled, which is an ideal choice for environmental tableware. Especially before and after the epidemic, people pay more attention to health and cleanliness, so it is also widely used in daily life, with great market potential.
1. Catering cooperation. According to a report released by Fior Markets, the global fast food and instant restaurant market is expected to grow from $263.48 million in 2020 to $380.47 million in 2028, with a forecast CAGR of 4.7% in 2021-2028. The increase of the working population is highly dependent on fast food products, while the enhancement of health awareness makes more consumers in stores tend to choose disposable tableware.
2. Food Delivery market In Southeast Asia, for example, the delivery industry in Southeast Asia reached $15.5 billion GMV in 2021, up 30% from the all-time high of $11.9 billion in 2020. The increase shows that the pandemic continues to affect consumer behavior, with food delivery becoming a part of many consumers' consumption habits as they rely on food delivery services to facilitate their daily lives.
Using paper as raw material, it can be naturally degraded and recycled, which is an ideal choice for environmental tableware. Especially before and after the epidemic, people pay more attention to health and cleanliness, so it is also widely used in daily life, with great market potential.
1. Catering cooperation. According to a report released by Fior Markets, the global fast food and instant restaurant market is expected to grow from $263.48 million in 2020 to $380.47 million in 2028, with a forecast CAGR of 4.7% in 2021-2028. The increase of the working population is highly dependent on fast food products, while the enhancement of health awareness makes more consumers in stores tend to choose disposable tableware.
2. Food Delivery market In Southeast Asia, for example, the delivery industry in Southeast Asia reached $15.5 billion GMV in 2021, up 30% from the all-time high of $11.9 billion in 2020. The increase shows that the pandemic continues to affect consumer behavior, with food delivery becoming a part of many consumers' consumption habits as they rely on food delivery services to facilitate their daily lives.
Quantity
I. Market prospects of paper cutlery spoon products
Using paper as raw material, it can be naturally degraded and recycled, which is an ideal choice for environmental tableware. Especially before and after the epidemic, people pay more attention to health and cleanliness, so it is also widely used in daily life, with great market potential.
1. Catering cooperation. According to a report released by Fior Markets, the global fast food and instant restaurant market is expected to grow from $263.48 million in 2020 to $380.47 million in 2028, with a forecast CAGR of 4.7% in 2021-2028. The increase of the working population is highly dependent on fast food products, while the enhancement of health awareness makes more consumers in stores tend to choose disposable tableware.
2. Food Delivery market In Southeast Asia, for example, the delivery industry in Southeast Asia reached $15.5 billion GMV in 2021, up 30% from the all-time high of $11.9 billion in 2020. The increase shows that the pandemic continues to affect consumer behavior, with food delivery becoming a part of many consumers' consumption habits as they rely on food delivery services to facilitate their daily lives.
The food delivery market is expected to continue to grow in the next few years.
Advantages of environmentally friendly paper knife and fork:
1. Environmental hygiene, natural degradation, recycling, production of no waste gas waste water waste residue, no burr and other use risk, simple production process, high production capacity.
2. Emerging products belong to the blue ocean market to some extent.
3. There is still room for improvement in temperature and water resistance
II. Advantage of Paper Knife Spoon & Fork
The innovative research and development of this project is in line with the national industrial policies and environmental protection policies, representing the structural transformation direction of the current traditional industrial economy to the development of green and environmental protection economy, with distinct characteristics of recyclable, utilizable, pollution-free, noise-free, energy-saving and emission reduction of the emerging green and environmental protection industry. The product is made of natural plant renewable biological resources, the production process after high temperature disinfection, and does not produce any waste liquid, harmful gas and waste residue. The products meet the international environmental hygiene requirements, temperature resistance, water resistance, oil resistance, suitable for microwave oven baking and refrigeration preservation.
Process flow: Composite--->Die cutting----->Forming -------> Layer Seal
1. Compound die cutting, 9 sheets of paper by gluing hot pressing compound punching, the fastest punching speed of 40 times/min (can be replaced knife, fork, spoon punching mold), punching after the conveyor belt output manual collection.
2. Forming: the cutting knife and fork spoon is placed in the fixed fixture, the manipulator takes the parts to the lower die of the forming mold (double station forming), and the slide rail is moved to the forming machine to complete the type. After forming the product by the manipulator into the sealing fixture, after dipping glue, drying, manual collection.
III.Specifications
IV.Yield and cost analysis (with 158mm standard knife and fork)
1, output: composite punching: 18000-22,000 / hour; Forming sealing layer: 9000-11000 / hour
2. Net weight of knife, fork and spoon: 3.1g/piece; Gross weight: 4.6g/piece
3, the whole set of equipment personnel: 3 people;
4, material and cost: food grade web: 0.035-0.04 yuan/piece of food grade glue: 0.008-0.01 yuan/piece
V.Configuration list: compound die cutting machine
Process flow: Several sheets of web paper are automatically glued by a rubber roller (food-grade environment-friendly water-based adhesive), and then blanked by hot pressing compound (stamping mold shape can be changed). After blanking, the paper is automatically stacked and output.
VI.Formed sealing layer
Process flow: the semi-finished products after die cutting are put into the fixture, grabbed by the manipulator to the molding station (the molding mold can be replaced), the molded products are transported to the sealing part by the track, the clamp device is inserted by the manipulator, the chain track drives the products to glue and dry, and the output is collected and packaged.
Total floor area of the equipment：100-120m²
Paper suggestion: face paper 63g Kraft paper + middle layer 118g Kraft paper
Using paper as raw material, it can be naturally degraded and recycled, which is an ideal choice for environmental tableware. Especially before and after the epidemic, people pay more attention to health and cleanliness, so it is also widely used in daily life, with great market potential.
1. Catering cooperation. According to a report released by Fior Markets, the global fast food and instant restaurant market is expected to grow from $263.48 million in 2020 to $380.47 million in 2028, with a forecast CAGR of 4.7% in 2021-2028. The increase of the working population is highly dependent on fast food products, while the enhancement of health awareness makes more consumers in stores tend to choose disposable tableware.
2. Food Delivery market In Southeast Asia, for example, the delivery industry in Southeast Asia reached $15.5 billion GMV in 2021, up 30% from the all-time high of $11.9 billion in 2020. The increase shows that the pandemic continues to affect consumer behavior, with food delivery becoming a part of many consumers' consumption habits as they rely on food delivery services to facilitate their daily lives.
The food delivery market is expected to continue to grow in the next few years.
Advantages of environmentally friendly paper knife and fork:
1. Environmental hygiene, natural degradation, recycling, production of no waste gas waste water waste residue, no burr and other use risk, simple production process, high production capacity.
2. Emerging products belong to the blue ocean market to some extent.
3. There is still room for improvement in temperature and water resistance
II. Advantage of Paper Knife Spoon & Fork
The innovative research and development of this project is in line with the national industrial policies and environmental protection policies, representing the structural transformation direction of the current traditional industrial economy to the development of green and environmental protection economy, with distinct characteristics of recyclable, utilizable, pollution-free, noise-free, energy-saving and emission reduction of the emerging green and environmental protection industry. The product is made of natural plant renewable biological resources, the production process after high temperature disinfection, and does not produce any waste liquid, harmful gas and waste residue. The products meet the international environmental hygiene requirements, temperature resistance, water resistance, oil resistance, suitable for microwave oven baking and refrigeration preservation.
Process flow: Composite--->Die cutting----->Forming -------> Layer Seal
1. Compound die cutting, 9 sheets of paper by gluing hot pressing compound punching, the fastest punching speed of 40 times/min (can be replaced knife, fork, spoon punching mold), punching after the conveyor belt output manual collection.
2. Forming: the cutting knife and fork spoon is placed in the fixed fixture, the manipulator takes the parts to the lower die of the forming mold (double station forming), and the slide rail is moved to the forming machine to complete the type. After forming the product by the manipulator into the sealing fixture, after dipping glue, drying, manual collection.
III.Specifications
| Model | DCS-520 |
| Applicable Products | Paper knife, fork and spoon |
| The raw material | Food grade web paper |
| Glue | Food grade water glue |
| Maximum punching speed | 350 pieces per minute |
| Maximum forming speed | 180 per minute |
| Thickness of material | 600-1000G |
| Maximum number of paper layers | 6-9 layer |
| Total power | 65KW |
| The power supply | 380V / 50HZ (220V 60HZ) three-phase four-wire |
| Gas consumption | ≧2.0 cubic meters/min |
| Area of installation | One hundred squared |
| The weight of the | 10T |
IV.Yield and cost analysis (with 158mm standard knife and fork)
1, output: composite punching: 18000-22,000 / hour; Forming sealing layer: 9000-11000 / hour
2. Net weight of knife, fork and spoon: 3.1g/piece; Gross weight: 4.6g/piece
3, the whole set of equipment personnel: 3 people;
4, material and cost: food grade web: 0.035-0.04 yuan/piece of food grade glue: 0.008-0.01 yuan/piece
V.Configuration list: compound die cutting machine
Process flow: Several sheets of web paper are automatically glued by a rubber roller (food-grade environment-friendly water-based adhesive), and then blanked by hot pressing compound (stamping mold shape can be changed). After blanking, the paper is automatically stacked and output.
| Description | Specification | Quantity |
| Touch screen | Inovance | 1pc |
| PLC Control system | Inovance | 1set |
| Die cutting servo motor | 1.5kw Inovance | 1pc |
| Roller servo motor | 1kw Inovance | 8pcs |
| Die cutting servo motor | 4.4kw Inovance | 1pc |
| Temperature module | Made in China | 2pcs |
| Electrical | Schneider | All Machine |
| Air cylinder | Airtac,Taiwan | 24pcs |
| Powder tension controller | 5kg Made in China | 9pcs |
| Air shaft | Diameter76mm Made in China | 9pcs |
VI.Formed sealing layer
Process flow: the semi-finished products after die cutting are put into the fixture, grabbed by the manipulator to the molding station (the molding mold can be replaced), the molded products are transported to the sealing part by the track, the clamp device is inserted by the manipulator, the chain track drives the products to glue and dry, and the output is collected and packaged.
| Description | Specification | Quantity |
| Touch screen | Delta Taiwan | 1pc |
| PLC Control system | Delta Taiwan | 1pc |
| Manipulator servo motor | 0.75kw Inovance | 4pcs |
| Temperature module | Made in China | 1pc |
| Pressure Cylinder | 20T Made in China | 2pcs |
| Vacuum pump | 25L Made in China | 1pc |
| 电Electrical | Schneider | All Machine |
Total floor area of the equipment：100-120m²
Paper suggestion: face paper 63g Kraft paper + middle layer 118g Kraft paper