Automatic Non Woven Box Bag Making Machine With Handle Online
DCWZ-Leader13/Leader15
Tinuo Leader serious non woven box bag making machine is an full automatic equipment, loaded with handle making and welding in one. no extra machine and labor needed, efficiency and durable.
Most advanced full automatic non woven box bag making machine with handle online, developed at 2013.
Heavy duty equipment, body weight 12 Tons, composed of top quality parts. (similar equipment in the market weight 4-6 tons)
11 sets of servo motor + 33 sets of stepping motors, Automatic PEC system, auto tracking and adjusting.
Most advanced full automatic non woven box bag making machine with handle online, developed at 2013.
Heavy duty equipment, body weight 12 Tons, composed of top quality parts. (similar equipment in the market weight 4-6 tons)
11 sets of servo motor + 33 sets of stepping motors, Automatic PEC system, auto tracking and adjusting.
Quantity
For Matching Screen printing press please check HERE
For Matching Flexo Printing Press Please Check HEREPP non woven lamination material requirement
PP non woven (pp melt index 16 ,the calendar temperature 170-180)
Lamination material
PP:PE =4:1 Opp thickness should be 0.015mm-0.018mm
PP melt thickness 10-15gsm
Opp should be shining opp,both side with corona
1-2-1,Leader can perform good with few labour, higher efficient &lower cost, it’s the most competitive machine in non woven bag making.
1-2-2,Non woven bag have more advantages when compare with nonwoven sewing bag and paper bag.
Technical Data
| SN | Item | DCWZ-Leader13 | DCWZ-Leader15 |
| 1 | Roller width | 550-1160mm | 500-1150mm |
| 2 | Bag making speed | 60-85pcs/min | 40-110pcs/min |
| 3 | BagWidth | 180-500mm | 180-500mm |
| 4 | BagHeight | 220-450mm | 180-450mm |
| 5 | Gusset | 80-200mm | 80-200mm |
| 6 | Power supply | 380V | 380V |
| 7 | Total power | 35KW | 50KW |
| 8 | Rated power | 12KW | 38KW |
| 9 | Overall size | L9500* W 4100* H 2625mm | L9500* W 4500* H 2600mm |
| 10 | Weight of Machine | 12000KGS (40HQ*1) | 9500KGS (40HQ*1) |
| 11 | HandleLength | 380-600mm | 380-600mm |
| 12 | Handle Width | 25mm | 25mm/30mm |
Main unit
Main Parts
| Part 1 Feeding Unit | ||||
| SN | Item | Qty | Specification | Picture |
| 1 | RollFeeding | 1SET | Auto tension control | |
| 2 | RollDiameter | 1SET | Max1400mm | |
| 3 | RollerControlDevice | 10KGMagnetic power tension | ||
| 4 | CorrectingDeviationDevice | 1SET | Automatic EPC system | |
| 5 | AutomaticShutdownSystem | Automatic tracking control | ||
| 6 | Photoelectric Eye | 1SET | Automatic adjusting | |
| 7 | Bag Mouth Folding Device | 2SETS | Automatic adjusting | |
| 8 | Bag Mouth Sealing Device | 2SETS | Automatic adjusting | |
| 9 | Ultrasonic | 2SETS | Ø55MM Round mould | |
| 10 | Bag Mouth Folding Step Motor | 1SET | ||
| 11 | Converter Motor | 1SET | 1.5KW | |
| Part 2 Soft Handle Sealing Unit | ||||
| SN | Item | Qty | Specification | Picture |
| 1 | Handle Feeding Part | 2SETS | Max Diameter up to 1000mm | |
| 2 | Automatic ShutdownSystem | 2SETS | Each side have one electric eye checking the fabric. | |
| 3 | Online Handle Sealing Device | 2SETS | Handle Length: 380-600mm Handle Width: 25mm | |
| 4 | Touch Screen | 2SETS | ||
| 5 | Ultrasonic | 4SETS | Two sets each side; Ø55MM Round mould 1SET; 200X100MM mould 1SET | |
| 6 | Handle Sealing Part 110 Step Motor | 4SETS | Two sets each side | |
| 7 | Handle Sealing Part 57 Step Motor | 2SETS | One set each side | |
| 8 | Handle Sealing Part 42 Step Motor | 4SETS | Two sets each side | |
| 9 | Direct Current Motor | 2SETS | One set each side | |
| 10 | Handle Sealing Part Forward/Backward Step Motor | 1SET | ||
| 11 | Inverter | 2PCS | One set each side | |
| 12 | Relay | 8PCS | Four sets each side | |
| 13 | 57 Step Motor/42 Step Motor Drive | 6PCS | Three sets each side | |
| 14 | 110 Step Motor Drive | 4PCS | Two sets each side | |
Part 3 Host Box Forming Unit
| SN | Item | Qty | Specification | Picture |
| 1 | Bag Width Adjusting Shelf Device | 1SET | Automatic Height Adjusting according to bag width plus gusset | |
| 2 | Online Creasing Device | 1SET | Automatic Adjusting according to bag gusset | |
| 3 | Cutter Device | 1SET | Strike-slip dislocation cutter, Save 6mm fabric each cut | |
| 4 | Mould Up/Down Device | 1SET | Shelf adopt whole castings | |
| 5 | Box Bag Gusset Forming Device | 2SETS | Each side with visual ultrasonic sealing push device | |
| 6 | Touch Screen | 1SET | Main Operation Computer | |
| 7 | Remoter | 1SET | One Transmitter; One Receiver | |
| 8 | Host Mould Up/Down Servo Motor | 1SET | 9.5KW (OrYASKAWA , JAPAN 7.5KW) | |
| 9 | Ultrasonic Power Servo Motor | 2SETS | 2KW | |
| 10 | Bag Grab Servo Motor | 2SETS | 2KW | |
| 11 | Online Creasing Servo Motor | 1SET | 1.5KW | |
| 12 | Cork BaseForward/Back Servo Motor | 1SET | 400W | |
| 13 | Side Insert 110 Step Motor | 4SETS | ||
| 14 | Feeding Servo Motor | 2SETS | 14.1KW | |
| 15 | Bottom Inserter Advance/Back Servo Motor | 2SETS | 750W | |
| 16 | Bottom Inserter Up/Down Step Motor | 2SETS | ||
| 17 | Cutter Step Motor | 1SET | ||
| 18 | Bag Release Step Motor | 4SETS | ||
| 19 | Left/Right Panel Step Motor | 2SETS | ||
| 20 | Shelf Up/Down Step Motor | 1SET | ||
| 21 | Online Creasing Position Adjusting Step Motor | 1SET | ||
| 22 | Online Creasing Distance Adjusting Step Motor | 1SET | ||
| 23 | Bag Release Position Adjusting Step Motor | 4SETS | ||
| 24 | Photoelectric Eye Adjusting Step Motor | 1SET | ||
| 25 | Ultrasonic | 2SETS | 350*50MM Glyptic mould | |
| 26 | Ultrasonic | 2SETS | 200*100MM Glyptic mould | |
| 27 | HostMotionController | 1SET | Strong security of machine more safe operation | |
| 28? | Host Programmable Logic Controller (PLC) | 2SETS | ||
| 29 | Host Box Forming Unit Inverter | 1SET | 2.2KW | |
| 30 | Circuit breaker 3P110A | 1PCS | ||
| 31 | Circuit breaker 1P10A | 18PCS | ||
| 32 | Contactor | 4PCS | ||
| 33 | Relay | 9PCS | ||
| 34 | Pneumatic component | |||
| 35 | Pneumatic component | |||
| Switch |
| Part 4 Bag Collect Unit | ||||
| SN | Qty | Specification | Picture | |
| 1 | Bag Collect Device | 1SET | ||
| 2 | Inverter | 1PCS | ||
| 3 | Programmable Logic Controller (PLC) | 2SETS | ||
| 4 | Relay | 3PCS | ||
| 5 | Step Motor | 1SET | ||
| 6 | Magnetic Valve | 2SETS | ||
| 7 | 1SET | |||
| 8 | Touch Screen | 1SET | ||
| 9 | Converter Motor | 1SET | 1.5KW | |
Leader Non Woven Box Bag Making Machine Comparison
| No | Item | MACHINERY | OTHER SUPPLIER |
| 1 | Industry character | Professional focus on non woven bag making industry, with R & D and innovation | Variety business, as plastic package, cover lots of other business |
| 2 | History | We keep R & D for four years, Leader has been sold since 2013 about five years | Imitation, sales less than three year |
| 3 | Market share | ＞80% | ＜20% |
| 4 | Machine Weight | 12Ton | 4-6Ton |
| 5 | Steel cutting and welding | Sawing machine: smooth incisions, standard angle. | Ordinary abrasive cutting off machine. |
| Standard welding platform:Guaranteed The levelness and verticality of steel welding | No standard welding platform. Welding free on the ground, Frame deformed easily. | ||
| 6 | Parts processing technology | Three-dimensional five-NC machine tools: high precision, high quality. We regard precision and quality as the standard. Seriously deal with each processing accessories. (Example: 1. Heidelberg screws 2. What is three-dimensional five-sided processing) | On the outside processing, with the most common pain plus vertical processing machine, do not pay attention to quality and precision, to efficiency. |
| 7 | Left and right large board | Board thickness is 4cm, the machine running stable under high-speed producing. | Relatively thin, Production instability (one aspect) |
| 8 | Side insert board | Single castling, levelness is very good, producing steady, Easy adjust | Use screw to joint the parts, easy inclined, Not at right position, producing not steady, bag mouth not at same level |
| 9 | Electrical | 11 sets servo motor, 33 sets stepping motors,safe and steady, Long working life | Normal China made servo motor & stepping motor, cylinders low quality |
| 10 | Controller | Trio motion controller with PLC combined, double protection, Signal is not disturbed, Safe and steady, long service life | Only PLC control, easy to be to be distracted, not safe |
| 11 | Guide rail + Mould | Low noise,energy saving.Adopt smart mould save time for changing mould and save money | Normal mould, long time for changing mould, high cost of mould, Customize mould need time,can not use in time |
| 12 | Ultrasonic | Our Own brand Ultrasonic, 72 hours running test, quality guaranty, after sales service in time | They purchase Ultrasonic from other company, don't have their own brand ultrasonic. Quality and after-sales service can not be guaranteed。 |
| 13 | Touchscreen control system | Get ability to analyze production data,such as machine stop reason,etc. | Normal display system |
| 14 | EPC system | 3 EPC system | 1-2 EPC system |
| 15 | Intelligence level | Machine adopt more intelligent design to operation more conveniently. Reduce the time when you change bag size and save more time for produce | It is high dependent on the worker’s operation skill, experience and good eyes. Need more time for operation when change the bag side, and waste more material cost and time cost. |
III.Facilities（Buyer prepare before engineer arrives）
Electric：3-phase, 4-wire; 380V±10% 50Hz
Air：0.75Mpa; 15KW screw-type compressor is suggested